Alfa Industrial Solutions provides state-of-the-art Ion Vapor Deposition (IVD) Coating Machines, designed to deliver high-performance metallic coatings for industries requiring superior corrosion resistance, durability, and precision. IVD is a dry, vacuum-based coating process that deposits pure aluminum or aluminum alloys onto substrates through ionized vapor, forming a uniform, dense, and adherent protective layer.

What is IVD Coating?

IVD (Ion Vapor Deposition)

IVD is a specialized physical vapor process in which aluminum wire or pellets are vaporized inside a vacuum chamber and then accelerated in plasma/ionized form to deposit on components. Unlike electroplating or painting, IVD is:

  • Environmentally friendly (no hazardous effluents, no hexavalent chromium).
  • Capable of coating complex geometries, blind holes, and inner surfaces.
  • Proven for aerospace & defense industries where traditional coatings fail.

Key Features of Alfa IVD Machine

  • Vacuum Chamber Technology – Ensures clean, controlled deposition environment.
  • Aluminum / Alloy Deposition – Uniform, dense coatings with excellent adhesion.
  • PLC/HMI Control System – Fully automated operation, easy monitoring & data logging.
  • Batch Processing Capability – Flexible chamber sizes to handle small tools up to large components.
  • Eco-Friendly Process – No hazardous chemicals or liquid waste.
  • Customizable Configurations – Tailored designs to suit defense, aerospace, or industrial clients.
  • High Coating Uniformity – Even coverage on sharp edges, threads, and internal surfaces.

Applications

  • Aerospace & Defense
    • Aircraft fasteners, landing gear parts, structural components.
    • Replacement for cadmium plating (RoHS & REACH compliant).
  • Automotive & Heavy Engineering
    • Exhaust systems, high-temperature engine parts.
    • Corrosion resistance for harsh environments.
  • Oil & Gas Industry
    • Valves, pipes, drilling equipment exposed to seawater and harsh chemicals.
  • Marine Industry
    • Ship components, propellers, and fixtures needing seawater corrosion protection.
  • Industrial & General Engineering
    • Tools, dies, and components requiring long-life protective coatings.

Benefits of Alfa IVD Technology

  • Corrosion Resistance – Superior to zinc, cadmium, and paints.
  • Environmentally Safe – Compliant with global environmental norms (no Cr⁶⁺).
  • Extended Component Life – Reduces maintenance & replacement frequency.
  • High Performance in Extreme Environments – Aerospace & defense proven.
  • Cost Effective in Long Run – Low maintenance, reduced downtime.

Why Choose Alfa IVD Machines?

  • In-house expertise in vacuum coating technologies.
  • Turnkey solutions – machine + training + installation.
  • Strong after-sales service and technical support.
  • International quality – Machines designed for Indian as well as global standards.
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